🚀 Advanced Technology

LANDU Shotcrete Additives — Boosting Strength, Adhesion & Durability

High-Performance Solutions for Modern Sprayed Concrete

💡 Technology Insight
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Shotcrete—also known as sprayed concrete—demands exceptional pumpability, early strength, adhesion, and rebound control.

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LANDU Comprehensive Solutions

LANDU provides a comprehensive portfolio of high-performance shotcrete additives that enhance placement efficiency, minimize material loss, and ensure consistent results in tunneling, mining, slope stabilization, underground structures, and structural repair projects.

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Versatile Application

Whether for dry-mix or wet-mix shotcrete, LANDU additives maintain optimum workability and durability even under complex site and environmental conditions.

Shotcrete Application
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Enhanced Strength
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Superior Adhesion
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Long-Term Durability
❓ Technical Challenges

Why Shotcrete Requires Specialized Additives

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Shotcrete faces far more demanding conditions than conventional cast concrete:

High pump pressure and long-distance conveying
Material rebound and overspray losses
Immediate adhesion and fast strength gain
Segregation risk and nozzle clogging
Harsh underground environments (humidity, vibration, dust)
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LANDU Shotcrete Additives are formulated to deliver:

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Rapid setting and higher early strength
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Up to 25% rebound reduction, saving material and labor costs
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Excellent adhesion and cohesive matrix formation
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Stable pumpability and uniform flow
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Enhanced durability and long-term strength development
⚗️ Product Portfolio

LANDU Shotcrete Additives Portfolio

01

PCE Superplasticizer (PCE Flake)

High Fluidity & Cohesion for Wet‑Mix Shotcrete

A new-generation polycarboxylate superplasticizer in flake form, engineered for maximum flowability, low water-to-cement ratios, and improved cohesiveness.

Key Benefits:

Optimized pumpability with reduced nozzle blockage
20–30% water reduction for greater compressive strength
Reliable performance under tunnel and underground conditions
Excellent compatibility with accelerators and reinforcing fibers
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Recommended Applications:

Wet‑mix shotcrete, tunnel linings, slope stabilization, deep‑mine operations.

PCE Superplasticizer
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PCE Flake High Performance
Powder Defoamer
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Defoamer Stable Density
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Powder Defoamer

Anti‑Foam Solution for Stable Density & Strength

LANDU Powder Defoamer removes entrapped air bubbles formed during high‑pressure spraying, ensuring a dense, uniform shotcrete surface.

Benefits:

Minimizes excess foam and voids during spraying
Delivers smoother finishes and enhanced mechanical strength
Improves compaction of dry‑ and wet‑mix formulations
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Applications:

Mining shotcrete, repair mortars, tunnel coatings, wet/dry‑mix systems.

03

Steel Fiber

Toughness & Impact Reinforcement for Long‑Term Stability

LANDU Steel Fibers impart excellent tensile toughness, crack control, and impact absorption to structural shotcrete layers.

Benefits:

High crack‑bridging capacity
Enhanced flexural and bending strength
Superior seismic and impact resistance
Reduced rebound when properly dispersed
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Applications:

Tunnel linings, caverns, mining operations, structural reinforcement, retaining walls.

Steel Fiber
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Steel Fiber Reinforcement
PP Fiber
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PP Fiber Microfiber
04

PP Fiber (Polypropylene Microfiber)

Micro‑Crack Control & Durability Enhancement

Lightweight, corrosion‑proof polypropylene fibers designed to prevent plastic shrinkage cracks and improve cohesion and surface integrity.

Benefits:

Fewer microcracks and improved homogeneity
Better spray adhesion and compaction
Non‑corrosive and chemically stable
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Applications:

Dry‑mix shotcrete, slope protection, decorative or lightweight structures.

05

Crystalline Waterproofing Additive

Permanent Integral Waterproof Protection

A reactive crystalline component that develops an internal self‑sealing network within the concrete capillaries, providing long‑term waterproofing from within.

Benefits:

Automatically seals microcracks and pores
Resists hydrostatic water pressure
Protects against chemical or sulfate attack
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Applications:

Tunnels, underground garages, mines, water reservoirs, and basements.

Crystalline Waterproofing
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CCCW Waterproofing
⭐ Why Choose Us

Why Choose LANDU Shotcrete Additives

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Engineered for High‑Performance Projects

Field‑validated in both dry‑mix and wet‑mix systems across varying geological and climatic conditions.

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Factory R&D + On‑Site Expertise

LANDU's research team collaborates with contractors worldwide to optimize set time, pumpability, and anti‑rebound efficiency.

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Integrated Production & Stable Supply

In‑house manufacturing of PCE, fibers, defoamers and crystalline powders ensures consistent quality and faster delivery.

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OEM / Private Label Support

Available in 25 kg bags, jumbo bulk packs, or custom‑branded packages to match your business needs.

LANDU Laboratory
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Professional R&D Laboratory
📊 Technical Guidelines

Typical Dosage Guidelines

Additive Suggested Dosage Notes
PCE Superplasticizer (Flake) 0.2 – 0.8 % of cement Adjust for flowability or set time
Powder Defoamer 0.05 – 0.2 % Prevents void formation and surface bubbles
Steel Fiber 20 – 40 kg/m³ Hooked‑end design recommended
PP Fiber 0.6 – 1.2 kg/m³ Controls plastic shrinkage and cracking
Crystalline Waterproof Additive 0.8 – 2.0 % Depends on required waterproof grade
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(Dosages can be fine‑tuned according to project conditions and performance targets.)

🏗️ Application Fields

Industries & Applications

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Tunnels & Metro Systems

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Underground Caverns & Mining

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Hydropower & Reservoir Structures

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Slope Stabilization & Retaining Walls

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Structural Repair & Reinforcement

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Seismic Strengthening Shotcrete

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Precast and On‑Site Spray Concrete

🎁 Free Sample Program

Free Sample & Technical Support

Experience LANDU technology firsthand before full production.

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What We Offer:

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Free sample kits for evaluation
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Dry / wet mix formulation guidance
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Setting time and strength optimization support
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Customized dosage recommendations from our experts
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Contact us today to request your free sample and see how LANDU Shotcrete Additives can elevate your next project.

🎁 Request Your Free Sample Now
LANDU Free Sample
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Free Sample Available Worldwide
❓ FAQ

Frequently Asked Questions — LANDU Shotcrete Additives

Q

1. What are the main differences between dry‑mix and wet‑mix shotcrete?

A

In dry‑mix systems, dry ingredients are conveyed and mixed with water at the nozzle, giving immediate control over water content on‑site. Wet‑mix shotcrete uses a pre‑blended slurry pumped to the nozzle. Wet‑mix offers smoother flow, less dust, and higher placement rates, while dry‑mix is ideal for remote or repair work. LANDU additives are formulated for both methods, ensuring stable performance regardless of equipment or environment.

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2. Can LANDU PCE Superplasticizer be used with accelerators in wet‑mix shotcrete?

A

Yes. LANDU PCE Flake Superplasticizer is chemically compatible with most alkali‑free and alkali‑based accelerators. It maintains workability without retarding early strength, making it suitable for tunnel linings or fast‑setting shotcrete applications. We recommend field testing to fine‑tune the dosage for each accelerator type.

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3. How do LANDU additives help reduce rebound loss?

A

Rebound occurs when sprayed material bounces off the surface before adhesion. LANDU polymers and fibers improve cohesion, particle binding, and adhesion, effectively lowering rebound by 10–25%. The result: less material waste, tighter compaction, and a denser finished layer.

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4. Which additives are recommended for enhancing early strength development?

A

A combination of LANDU PCE Superplasticizer (for better dispersion and hydration) plus a proper accelerator system yields rapid strength gain. For ultra‑fast performance (early load‑bearing or overhead applications), our experts can advise optimized formulations including defoamer and fiber adjustments.

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5. Will LANDU additives affect the setting time of shotcrete?

A

Slightly – depending on dosage and temperature. PCE Superplasticizer may extend open time by a few minutes under cold conditions, while accelerators dominate the initial set rate in warm climates. Our R&D team can help adjust dosage ratios for desired set behavior without compromising strength.

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6. Can steel fiber and polypropylene fiber be used together in shotcrete?

A

Absolutely. A hybrid reinforcement of steel + PP fiber combines macro‑level toughness (from steel) with micro‑crack control and better cohesion (from PP fiber). This is a common specification for tunnel shotcrete and slope stabilization, where both impact resistance and surface durability are critical.

Q

7. What kind of waterproofing can the Crystalline Additive achieve?

A

LANDU Crystalline Waterproofing Additive creates internal crystals that seal capillaries and micro‑cracks within the cement matrix. It provides permanent integral waterproofing, resisting hydrostatic pressure up to 7 bar. The sealing mechanism reactivates upon subsequent moisture exposure.

Q

8. How should LANDU Powder Defoamer be used in shotcrete mixing?

A

Add the Powder Defoamer directly to the dry blend before water addition to ensure uniform dispersion. Typical dosage is 0.05–0.2% by cement weight. It is especially useful with high‑speed spray equipment where entrained air causes foam and voids.

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9. How can LANDU assist with mix design or field optimization?

A

Our technical support team and laboratory experts provide:

  • Mix design optimization for site materials
  • Setting time and pumpability tests
  • Dosage adjustment based on climate and spray equipment
  • On‑site support for trial batches and quality evaluation

Each customer receives a complete technical report and recommendation for production scale‑up.

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10. Are free samples and OEM options available for distributors?

A

Yes. LANDU offers free evaluation samples of PCE, fibers, defoamers, and crystalline additives worldwide. OEM and private‑label solutions are available with custom packaging and dosage tailoring to regional cement chemistry. Contact our sales team to discuss bulk supply or partnership options.

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Need Expert Guidance for Your Project?

Get in touch with our engineers for mix design consultation or field testing support.

📩 Request Your Free Shotcrete Additive Sample Now